The Infinity Automation Systems Air Leak Tester is a high-precision leak testing solution designed to deliver accurate, reliable, and repeatable leakage detection across a wide range of industrial applications. Built for flexibility and performance, our leak tester supports multiple testing methods and can be customized to meet the specific quality and production requirements of various industries.
Highlights
- Suitable for all types of functional leakage detection applications.
- Supports test durations ranging from milliseconds to several minutes.
- Handles test volumes from a few milliliters to over a liter.
- Designed for both standalone testing and high-speed automated production lines.
- Compact, versatile, and highly configurable to suit diverse industrial requirements.
- Manufactured by Infinity Automation Systems with a focus on precision, durability, and consistent performance.
- Customizable solutions to meet specific testing standards, product designs, and production environments.
Range of Products
Features
Full Colour Touch Screen Graphical Display
Built-in Standard Communication Protocols:Profinet, Modbus TCP
Highly accurate up to 0.35 pascal
Direct-operating valve cuts test time by up to 1 second .
Pinch Test Detection Validates pressure ramp during fill phase.
Inbuilt storage with USB for easy data import/export.
Detects sand & foreign particles in the test part using volume analysis.
Capable of detecting blockages in casing and other components, with sensitivity up to 1%.
Data Acquisition Software
- User-friendly Windows-based application software compatible with any operating system.
- Data is collected using the serial communication port of the controller.
- All test parameters, including set parameters and actual parameters, can be stored.
- Graphical representation of results is available.
- All data is available for processing using MS Access or Excel.
- Batch-wise, day-wise, and shift-wise report generation available for MIS purposes.
- Barcode printer and barcode scanner can be connected directly.
- Data can be simultaneously collected from multiple controllers.
- Standard configuration of the leakage testing setup using PC, printer, and scanner.
Approvals & Achievements
Got approval for blockage test in Mahindra and Mahindra and implemented multiple testers
Approval from Eurofins Lab Italy for CCIT with ASTM F2338-09 and USP 1207 in the pharma industry
Got approval from Electra EV for battery and battery pack leak testing
Godrej - Air spring / Wagon
Defense AFK/OFB/HEF (Mines and H2A Boxes)
Got approval from Electra EV for battery and battery pack leak testing
Got approval from TACO for EV battery and battery pack leak testing
Technical Specifications
| Parameter | Description |
|---|---|
| Display | 4.3” TFT color touchscreen for controlling with your fingers |
| Test Pressure Range | Range -0.9 bar to 20 bars |
| Pressure Regulation | Electronic pressure regulation. Different test pressures can be set independently for each channel. |
| Communication | Modbus 485, Modbus TCP, Profinet |
| Sensing Technology | Differential pressure decay leak measurement. Usable in both pressure and vacuum conditions. |
| Program Selection | With digital input Modbus & Profinet |
| Programmable Outputs | 4 outputs for coupler / marker / cutter / etc. |
| Accessions | Leak master (on request at extra cost), external exhaust valve, quick couplers/connectors |
| Resolution | 0.01 Pascal |
| Differential Pressure Range | ± 6500 Pascal |
| Sensor Accuracy | Up to 0.035 Pascal |
| Test Pressure Units | PSI, kg/cm², bar, mbar, mmHg, cmHg, inHg, mmH₂O, kPa, etc |
| Leak Units | mL/min, L/min, mL/s, Pa/s, Pa/min, Pa, kPa, Pa·m³/s, E−3 Pa·m³/s, etc. |
| Leak Limit Range | ±999.9 Pascal |
| Number of Programs | 500 Programs |
| Timers | 999.9 seconds (resolving power: 0.1 second) |
| Power Source | Regulated 24VDC, 2A |
| USB Port | – Test data- Exporting test parameters – Test parameter backup / Restore – System backup / Restore – Upgrade |
| CPU | RISC 32-bit, 200 MHz |
| Weight | Approx. 8 to 10 kg (standard specifications) |
| Dimensions | 340 × 260 × 150 mm (W × D × H) |
Leak Test Couplers
Leak test couplers designed for secure, reliable, and quick connections during pressure or vacuum testing
- Available Sizes: 5 mm to 50 mm
- Gripping Options: Internal Diameter (ID) and External Diameter (OD) for broad compatibility
- Tool-Free Operation: Enables fast, leak-tight sealing without additional equipment
- Durable Construction: Ensures long service life and consistent performance
- Efficiency Boost: Reduces setup time and enhances overall testing productivity
- Versatile Applications: Suitable for both automated and manual leak testing setups
- Industry Use: Ideal for automotive, medical device, and industrial manufacturing sectors
Application Areas
Application Areas
- Ball bearing
- Bellows seal
- Brake caliper
- Brake pipes
- Catalytic exhaust pipe
- Clutch casting
- Cylinder block
- Cylinder head
- Cylinder sleeve
- Delco
- Differential gear transmission
- Engine block
- Engine rubber seals
- Exhaust manifold
- Exhaust pipe
- Fuel cap
- Fuel filter
- Fuel float
- Fuel tank
- Fuel tank cap
- Gas tank
- Gear box
- Gear box manifold
- Head light
- Head light ramp
- Heat exchanger
- Heater core
- High pressure fuel circuit
- Horn
- Hydraulic transmission
- Injection ramp
- Inlet manifold
- Inlet valve
- Inlet valve guide seal
- Jerry can
- Lip seal
- Mechanical transmission
- Oil manifold
- Oil gauge
- Oil heater
