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Chemical Batch Weighing
The Chemical Batch Weighing System is an advanced solution designed for precise measurement and controlled handling of chemicals during formulation.
Process
- Below 1 gm. accuracy for small chemicals
- FIFO (First In First Out) bins to retain chemical properties with time
- Dual Bin structure for area as well as cost saving
- Motorized option for central weighing for time saving and operator fatigue reduction
- User-friendly PC-based software
- Scanner-based filling mode
- Capable of storing unlimited number of formulas
- Inventories unlimited number of materials
- Tolerance control for accurate weights and batch integrity
- Lot tracking & validation features
- Multiple levels of security and password protection
- Automation of material conveying/feeding devices (dry & liquid)
Polymer Weighing
Infinity’s closed-loop system ensures precise, flexible, and integrated polymer weighing.
Process
- PLC-HMI based architecture with interlocks
- Weighing accuracy below 50 gm
- Customizable conveyors: take-off, checkweigher, and feeding
- Feeding conveyor usable standalone or with checkweigher
- Supports batch scheduling
Carbon Weighing
The Carbon Batching System is designed for dust-free, sealed operation, ensuring safe and accurate raw material handling. Materials are conveyed directly to the mixer using variable-speed screw conveyors for precise dosing.
Process
- Screw-based conveying with VFD control
- Maximum accuracy up to ±10g PLC-HMI control
- SCADA integration & batch scheduling
- Supports 50kg bags and jumbo bags
- Customizable design for optimal batch time and productivity
Oil Weighing
The Oil Weighing System enables precise and automated oil dispensing into mixers using a coarse-fine delivery method, ensuring clean and accurate dosing.
Process
- Auto dosing & sequencing for faster processing
- Accuracy up to ±10mg
- PLC-HMI control
- SCADA integration & batch scheduling
- Handles high/low viscosity liquids
- Heating provision for highly viscous oils
- Supports multi-oil injection with minimal cross-contamination
- Customizable for optimized batch time and productivity
Kneader/Intermix Automation
The Intermix Software manages the complete mixing process with advanced control and monitoring.
Process
- Recipe-based formulation
- Multi-stage mixing
- Centralized batch scheduling
- Chamber temperature analysis
- Automatic weighing & dispensing integration with oil weighing, polymer weighing, and carbon weighing systems
- Controls mixing time, temperature, RPM, and RAM pressure
Store management system
- Smart Inventory Control: Real-time tracking of raw materials and finished goods.
- Barcode Integration: Automated scanning and stock updates for efficient operations.
- Automated Reordering: Stock alerts and auto-replenishment when levels fall below thresholds.
- Integrated Reporting: Detailed analytics on inventory usage and trends.
- ERP Connectivity: Fully compatible with centralized data management systems.
ProdNx IT Platform
All our systems are controlled and monitored through ProdNx, a powerful IT platform designed for data recording, real-time reporting, and advanced plant management.
ProdNx Modules Include:
- ProdNx Store Management System: Real-time inventory tracking with barcode/RFID integration and automated reporting.
- ProdNx Recipe Management System: Digital recipe storage with version control and repeatable batch execution.
- ProdNx Small Chemical Management System: Intelligent weighing, dosing, and full traceability of micro-ingredients.
With ProdNx, every batch, recipe, and material movement is recorded, ensuring process transparency, regulatory compliance, and improved productivity.
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